Permanent
Quality Engineer
Melksham

Welding and Fabricated Product SQA Engineer

Ref: 3644| Posted: 18th Sep 20182018-09-18

SQA Engineer   

Salary £38,000 - £52,500

Location: Melksham, Wiltshire

Hours: Monday to Thursday 9-5pm Friday 9-12pm  

Extensive worldwide travel will be required so a full UK/European driving licence and passport is required.

Position: Welding and fabricated product SQA engineer

Purpose of position:

Responsible for the management and planning of the Welding and fabrication supplier quality engineering function within the business in order to mitigate quality risk within the supply chain. To act as a ‘change agent’ both within the company and supplier facilities.

Training/Education:

Higher National Degree / Degree.

Engineering field of study.

Highly desirable qualifications:

ISO 9001 lead auditor.

A Certified European/International Welding Engineer (EWE/IWE according to Doc. IAB-002-2000/EWF-409) or Welding Technologist (EWT/IWT according to Doc. IAB-003-2000/EWF 410) would also be seriously considered. Visual inspector CSWIP 3.1 or equivalent

Professional experience and/or qualifications:

Practical Engineering background.

Previous experience as Quality Engineer or Supplier Quality Assurance engineer with a broad ranging manufacturing processes and extensive quality systems knowledge.  Considerable exposure to approving, managing and developing supplier manufacturing advantage.

Minimum 3 years working experience as a SQA engineer for welded / fabricated product and quality process a distinct within an OEM or 1st Tier supplier or Welding Supervisor/Engineer or Welding Technologist with a similar level of exposure.

Experience in quality plans, WPSs, WPQRs and Pre-production welding tests.

Ability to read engineering drawings and interpret appropriate welding specifications is mandatory. 

Knowledge and understanding of ISO 5817 & EN15085 (Welding of railway vehicles and components) a distinct advantage.

Knowledge and understanding of non-destructive testing requirements according to BS EN ISO 9712.

Knowledge and understanding of Visual testing of fusion-welded joints according to EN ISO 17637 with the ability to evaluate Macro-& microscopic testings acc. to  EN 1321 (ISO 17639) and EN 571-1 (ISO 3452-1)  of weld seam structures & their imperfections

Experience for Weld Quality Levels for Steel acc. to EN ISO 5817 & Aluminium EN ISO 10042 

Basic experience in dealing with test methods as follow:

Penetrant testing of welds EN ISO 23277 / Radiography EN 12517-1  (ISO 10675) / Ultrasonic EN ISO 11666, EN ISO 23279 / Magnetic Particle Test  EN ISO 23278 / 

Knowledge and understanding of ISO9001:2015

Knowledge and understanding of the establishment, implementation, monitoring and necessary control of Welding Technical Quality Management Systems acc. to EN ISO 3834 : Quality requirements for fusion welding of metallic materials - Part 2: Comprehensive quality requirements 

Knowledge and understanding of ISO 14731 (welding tasks and responsibilities).

Experience of using APQP methodology advantageous.

Additional skills and requirements (IT, languages, extensive travel, etc):

Computer literate. Advanced Microsoft Excel Skills. Experience using SAP highly advantageous.

Indicative Main Responsibilities/ Duties  (5-9 key outputs):

Commitment from management and scope and autonomy given for the right person exhibiting strong leadership skills. 

You must have the desire to improve business processes, constantly raising the bar to challenge status quo. This is a challenging role requiring the right candidate to adopt a high level systemic view of current processes and performance as well as being pragmatic, extremely product and customer focused in the management of applicable suppliers. If you are a driver and a team player with a second to none aptitude to manage quality risks then this position might be what you are looking for.

  • Support the business in achieving the required quality to ensure that product is delivered On-time, to the correct quality and cost. Manage the supply chain quality level of relevant welded & fabricated products within the business.
  • Be a key element in shaping and implementing new processes to manage the Supplier Quality function.
  • To ensure supplier adherence to the company’s local Supplier quality manual & group quality assurance agreements and technical delivery conditions
  • To prepare, perform and document Supplier System Audits in compliance with internal defined process & to manage associated supplier audit corrective action plans.
  • To perform or support the company IWE during welding supplier certification and process assessment audits.
  • To obtain objective evidence in support of the above activity i.e. C of C's, test results, inspection reports, QA documentation. Validate and Verify manufacturing instructions. Review and ensure that all requirements are / have been cascaded into the supplier's sub-contractors and visit such suppliers to validate.
  • Corrective Action Report (CAR) / Preventive Action Report (PAR) follow up and review i.e. verify and validate the CAR / Preventive actions within the supply base if applicable.
  • To support the business in preventing the use of un-authorised changes. Review of quality plans and that they are correctly implemented, up-dated as required. Review lessons learnt follow up and monitor continuous improvement activities.
  • Support strategic supplier quality improvement/development plans.
  • Support the New Product Development and Introduction process to integrate suppliers intrinsically with the APQP (Advanced Product Quality Planning) activities
  • Facilitate or support First Article Inspections (FAI) on the portfolio of
  • products/commodities managed
  • Manage and / or support PPAPs (production part approval process).
  • Working together with Buyers/Commodity managers on Quality Assurance Agreements.
  • Support suppliers to set up welding quality systems in accordance with EN15085 and ISO 3834.
  • Responsible for inspection and release of relevant serial productions.
  • Willing to be trained, accredited as a fully responsible welding coordinator with personal liability according to the area of supervisors responsibility with respect to the official certification CL4 for the welding of railway vehicles and components according to EN
  • 15085-2 (company funded)

The C&D Group are acting as an employment agency in regards to this role